Heat and humidity buildup withn refuge alternatives (RAs) may expose occupants to physiological hazards such as heat stress. The Mine Safety and Health Administration (MSHA) regulations require RAs in underground coal mines to provide a life-sustaining environment for miners trapped underground when escape is impossible. RAs are required to sustain life for 96 h while maintaining an apparent temperature (AT) below 95 degrees F (35 degrees C). The National Institute for Occupational Safety and Health (NIOSH) tested a 10-person tent-type RA, a 23-person tent-type RA, and a 6-person metal-type RA in its underground coal mine facilities to investigate the thermal environment over a 96-h period. The test results showed that mine air and mine strata temperatures surrounding an RA occupied by simulated miners (SMs) increased over the 96-h test period. The test results suggest that RA manufacturers should consider this increase in temperatures when calculating and evaluating RA components during surface and laboratory tests. The findings can equip stakeholders with additional considerations for calculating the interior heat and humidity temperature profiles for occupied RAs not tested in situ.

Since 2009, the Mine Safety and Health Administration (MSHA) has required mines to install refuge alternatives (RAs) in underground coal mines. One of the biggest concerns with occupied RAs is the possible severity of the resulting thermal environment. In 30 CFR 7.504, the maximum allowable apparent temperature (AT) for an occupied RA is specified as 35 °C (95 °F). Manufacturers must conduct heat/humidity tests to demonstrate that their RAs meet the 35 °C (95 °F) AT limit. For these tests, heat input devices are used to input the metabolic heat of actual miners. A wide variety of test methods, sensors, and heat input devices could be used when conducting such tests. Since 2012, the National Institute for Occupational Safety and Health (NIOSH) has conducted over thirty 96-hour heat/humidity tests on four different RAs. This paper discusses the test equipment and procedures used during these investigations. This information is useful for RA manufacturers conducting RA heat/humidity tests, for other researchers investigating RA heat/humidity buildup, and for those who need to assess the thermal environment of any confined space where people may be trapped or are seeking refuge.

Magnetic proximity detection systems (PDSs) used in underground mines occasionally generate false alarms when the miner-wearable component (MWC) is close to nearby conductors such as power cables. This is because the signals from the generators (antennas) of the PDS wirelessly couple to nearby cables, travel along these cables, and then couple back from the cable to a distant MWC to cause a false alarm. In order to manage such a false alarm, it is necessary to understand the basic near-field coupling characteristics from a generator to a long wire. Researchers from the National Institute for Occupational Safety and Health (NIOSH) have developed a method to measure such coupling characteristics for a ferrite-cored antenna to a straight wire. The method is introduced in this paper along with the test results.

Underground coal mines in the United States of America are required to install lifeline (LL) cable inside escapeways to guide miners out of a mine when visibility becomes poor due to heavy smoke. Some LLs consist of single or multiple steel conductors covered with a protective plastic outer layer. Research has shown that this type of LL can be a good conductor to guide a medium-frequency (MF) communication system signal to travel over large distances. To understand the MF propagation characteristics of an LL, National Institute for Occupational Safety and Health researchers took measurements on a section of LL in a coal mine, and obtained propagation parameters for analysis. The measurement data show that MF signals have a low attenuation which can enable the use of an LL for communication throughout a mine. The propagation parameters measured are presented in this paper. © 2016 IEEE.

Large lead-acid batteries are predominantly used throughout the mining industry to power haulage, utility, and personnel-carrier vehicles. Without proper operation and maintenance, the use of these batteries can introduce mechanical and electrical hazards, particularly in the confined, and potentially dangerous, environment of an underground coal mine. A review of the Mine Safety and Health Administration accident/illness/injury database reveals that a significant number of injuries occur during the maintenance and repair of lead-acid batteries. These injuries include burns from electrical arcing and acid exposure, as well as strained muscles and crushed hands. The National Institute for Occupational Safety and Health investigated the design and implementation of these batteries to identify safety interventions that can mitigate these inherent hazards. This paper promotes practical design modifications, such as reducing the size and weight of battery assembly lids in conjunction with lift assists, as well as using five-pole cable connectors to improve safety.

Researchers at the National Institute for Occupational Safety and Health (NIOSH) are developing an intelligent machine guard monitoring and proximity detection system designed to mitigate machine entanglement and maintenance-related injuries and fatalities prevalent in the mining industry. This experiment was designed to develop a monitoring system consisting of mechanical/magnetic switches and sensor beacons capable of wirelessly transmitting information about a belt conveyor's machine guards to a remote computer. The data transfer was carried out via an off-the-shelf wireless communication system and displayed on a Web-based user interface. Successful operational tests demonstrated the functionality and effectiveness of the system in monitoring guard placement status and remotely identifying the location of any removed guards using each sensor's unique identification number. The integration of wireless safety technologies such as this system is expected to improve the safety of miners by providing additional protections against machine guardingrelated injuries.

Conducted at the National Institute for Occupational Safety and Health's (NIOSH) Office of Mine Safety and Health Research, the experiment described in this paper is part of ongoing mine illumination research designed to explore the benefits of solid-state lighting technologies when applied to the underground mining industry. This experiment involves the comparative evaluation of cap lamps with similar spectral power distributions, focusing on the electrical and battery discharge characteristics, with a secondary objective being the benefits gained through alternative light beam distributions. NIOSH researchers conducted the investigation by comparing three commercially available light-emitting diode cap lamps and an NIOSH prototype cap lamp at varying power settings. Visual performance for the detection of hazards was quantified by recording times of detection for finding rotating targets in the peripheral field of view and objects representing trip and fall hazards on the ground. The NIOSH prototype cap lamp resulted in improvements ranging from 15% to 43% for peripheral motion detection time and 5%-23% for slip, trip, and fall object detection time, respectively, as compared with the referent incandescent cap lamp. 1972-2012 IEEE.

This experiment investigated the effects of different machine-mounted area lighting technologies on visual performance in a simulated underground mine environment. The primary objective was to conduct a comparative evaluation of the lighting technologies based on the visual performance of 36 human subjects in a simulated underground mine environment. Incandescent (Incand), fluorescent (Fluor), and light-emitting diode (LED) technologies were used to create four lighting combinations. Visual performance was quantified for the detection of movement in the peripheral field of view and the identification of ground hazards. Measurements were made of the speed (response time measured in milliseconds), the accuracy (the number of targets and objects missed), and the subjective discomfort rating of the glare experienced for each lighting combination. A secondary objective explored the effects of aging on visual performance. The results indicate that lighting combinations which consisted of LED area lights significantly improved visual performance for the detection of hazards found in the peripheral field of view, as well as those found on the ground. They furthermore indicate that age plays a significant role in visual performance.

Illumination plays a critical role in an underground miner’s safety because miners depend most heavily on visual cues to recognize hazards. Mobile mining machinery, located in the miners peripheral field-of-view (±10° to about ±60° off-axis), may pose potential pinning and striking hazards. The main objective of this research was to determine if there were peripheral visual performance improvements for the detection of moving objects when using cool-white light-emitting diode (LED) cap lamps as compared to incandescent (INC) light bulbs commonly used in miner cap lamps. The cap lamp variable of interest is the spectral power distribution (SPD); the illuminances were normalized by a diffusion filter. The second objective was to determine if age is a factor for peripheral visual performance. This is important because the workforce is aging - the average miner age is about 43 years old. Thirty subjects participated in the study; ten subjects each in the age groups of younger (18 to 25 years), middle (40 to 50 years), and older (50+ years). Visual performance was quantified by the subjects’ speed and accuracy of response to detect the rotation of high-contrast (white) circular targets located 3.83 meters (m) away at -20°, 40°, and 50° off-axis. The speed of detection and the number of missed target rotations (accuracy) were measured. The prototype LED cap lamp results were best with a 11% to 15% improvement compared to the INC and LED cap lamps respectively. Age does appear to be a significant factor. For the middle and older age groups’, target movement detection time increased 75% and 60% and the number of missed targets increased 500% and 450% respectively in comparison to the youngest age group. The results also suggest that target location is a significant factor. The subjects’ target movement detection time for the 40° and 50° target movements increased 16% and 69% respectively as compared to the -20° target.

Light-emitting diodes (LEDs) are emerging as viable replacements for incandescent (INC)-based cap lamps used in mining. The photometric and energy characteristics of these light sources differ in important ways. This paper describes the performance of LED and INC sources in cap lamps in terms of correlated color temperature, color rendering, light output, electric power, ambient temperature and air flow, and light source aging. Importantly, these characteristics can influence a miner's ability to spot mining hazards thus impacting safety. Second, some of these characteristics interact with the operating life of the cap lamp's battery power, such that differences between LED and INC sources can be magnified toward the end of a 10-h battery discharge cycle. Empirically, we have determined that after 8 h at an ambient temperature of 25 degrees C, the average light output of an INC cap lamp can decrease to about 69% of its initial value when powered by a lead-acid battery, and it can decrease to about 65% of its initial value when powered by a nickel-hydride battery. An LED-based cap lamp using a constant current drive circuit can maintain about 96% of its initial value when powered by a nickel-hydride battery. Real-world tests addressing the effects of ambient temperature and air flow on the light output of an LED and INC cap lamp were conducted in the National Institute for Occupational Safety and Health Safety Research Coal Mine. The LED cap lamp yielded a vertical average illuminance improvement of approximately 9.5%, and the INC cap lamp yielded a vertical average illuminance degradation of approximately 4%. The differences between LED and INC cap lamps were further quantified by the calculation of "mesopic luminance" data that indicated for the same photopic luminance (i.e., as measured using a conventional light meter) the LED cap lamp could be up to 38% more efficient than the INC cap lamp with a lead-acid battery at the end of the 10-h driving cycle. Lastly, accelerated life tests were used to empirically determine light output depreciation as the INC light source age approached its useful life. There was about a 35% decrease in light output. This is quite considerable, particularly given that the light output will decrease an additional 30% to 45% over the period of a 10-h shift. The implications of the differences between LED and INC sources are discussed. This information is crucial in determining how visual performance could be affected for real-world conditions where batteries discharge during the work shift and as the light source ages. To date, only idealized conditions have been used for LED and INC cap lamp visual performance research.